Memory Foam Pillow Manufacturing and Supply
Cixi Tiansheng Sponge Products Co., Ltd. is a China-based Memory Foam Pillow manufacturer with integrated polyurethane foam research, formulation, molding, cutting, testing and packaging under one management system. Since 1996 we have operated two production bases in Zhejiang and Jiangxi, supplying export customers worldwide.
We supply OEM/ODM pillows to bedding brands, furniture importers, hotel procurement teams, e-commerce retailers and distributors. Our proposal is based on the pillow form, foam behavior, fabric, quantity and target market, rather than a fixed catalog alone.
Pillow Forms in Our Program
Memory foam pillows use high-density slow-rebound foam that responds to temperature and pressure. The material increases contact area, disperses localized pressure and keeps the cervical spine in a neutral position. Our range addresses different sleeping positions through functional forms instead of one universal shape.
| Pillow Form |
Support Logic |
Fit |
Typical Specification Inputs |
| Butterfly pillow |
Maintains the physiological curvature of the cervical spine |
Back and side sleepers, neck support programs |
Outer width, wing height, center loft, density target |
| Neck support pillow |
Deep contour with raised side supports for a secure feel |
Side sleepers and cervical alignment programs |
Height, contour depth, foam firmness, cover type |
| Bread pillow |
Traditional rectangular profile with stable foam body |
Back sleepers, hotel and value-oriented lines |
Length, width, loft, softness, packaging format |
| Custom molded profile |
Project-specific shape and zoned support for brand programs |
OEM/ODM, travel comfort, baby and child rest products |
CAD drawing, approved sample, hardness zones, compliance needs |
For branded retail programs we also develop custom molded profiles, including zoned softness, side-sleeper wings and low-loft travel designs. The same mold-foaming approach used in our sofa and mattress lines gives the core stable support without internal frames or fill that can collapse over time.
Material Engineering and Performance
Slow-rebound behavior is the result of formulation, not just foam density. In preparing a proposal we define foam performance with measurable parameters: density, indentation hardness, rebound resilience, tensile strength, elongation and compression set. These values allow the production team to match the intended sleep feel and durability target.
Our raw materials are sourced from BASF, Bayer and Dow. The production lines use German KRACHT foaming pumps and Siemens PLC control systems with closed-loop management of raw-material temperature, flow metering and foaming/molding processes, so the formulation remains repeatable beyond the first sample.
- Density and hardness are specified together; a high-density foam can still be soft, while low-density foam may lack support.
- Molded cores deliver consistent skin and dimensional control; cut cores offer flexibility for prototype and low-volume programs.
- Slow-recovery speed can be tuned from a few seconds to a longer recovery for different brand feels.
- Flame-retardant, anti-static and enhanced-breathability formulations can be reviewed for the target market.
Configuration and Customization
Each pillow project can be specified around core geometry, cover, branding and packaging. We use the approved master sample as the production reference, so the final batch matches the sample accepted by the customer.
- Core: contoured, butterfly, cervical roll, rectangular and custom molded profiles
- Foam feel: soft, medium, firm and adjustable slow-rebound speed
- Cover: knitted, bamboo, cotton, velvet, zipped or fully sealed; elastic or fitted edges
- Branding: labels, hang tags, embossed or printed marks and custom retail cartons
- Packaging: polybag, retail box, or vacuum compression to reduce freight volume
Quality Control and Batch Consistency
We operate an ISO 9001:2016 quality management system and an in-house testing center equipped with sponge ball rebound testers, foam indentation hardness testers, tensile testers, density meters and muffle furnaces. These instruments monitor density, hardness, rebound and tensile strength on a batch basis.
Products in this program have passed SGS testing and CE certification, and we support third-party inspection with samples sent directly for testing. For export orders, compliance evidence can be prepared for the destination market.
Project Coordination and Documentation
From solution customization and sample testing to production foaming, packaging and delivery, we coordinate the complete process in-house. Customers send product size, quantity and structural requirements, and we respond with a proposal and quotation within 24 hours. Free samples are available for evaluation before mass production.
We have served brands including TCL, Goodbaby and Mybaby and export to multiple markets. For repeat orders, the approved sample becomes the baseline for formulation records, sampling and batch release.
- Sponge Pet Bed – the same slow-rebound material family applied to pet comfort
- Sponge Mattress – larger-format foaming and compression programs
- Products – the full polyurethane foam range from our factory
Information We Use to Configure Your Solution
To prepare an accurate proposal and quotation, we need the following project inputs:
- Target market and end use: retail, hotel, baby/children, travel or general comfort
- Pillow form, dimensions, loft and contour requirements
- Target foam feel and any density or hardness specification
- Cover material, color, branding and packaging requirements
- Estimated quantity, target lead time and delivery destination
- Compliance standards, such as furniture flammability or textile requirements
- Sample requirement: pre-production sample, gold sample, or third-party inspection
Memory Foam Pillow FAQs
What details do you need for a quotation?
Send pillow dimensions, quantity, target foam feel, fabric or cover preference, and packaging requirement. Our team responds with a proposal and quotation within 24 hours.
Do you supply OEM/ODM pillows with our brand?
Yes. We produce pillows under customer brands with custom labels, printed packaging and approved master samples.
Can we receive samples before mass production?
We provide free samples for evaluation. Samples can also be sent directly to a third-party testing laboratory when required.
How is batch consistency controlled?
Automated temperature control, flow metering and PLC-controlled foaming and molding are used, and finished foam is tested for density, hardness, rebound and tensile strength.
Do you offer vacuum-compressed packaging?
Yes, vacuum-compressed packaging can be applied to memory foam pillow programs where the core formulation and cover allow it, reducing storage and freight costs.
What compliance evidence can you provide?
We can provide ISO 9001:2016 certification, SGS and CE documentation, and batch test reports for the specified performance parameters.